Computational modelling of water flow inside laboratory Knelson concentrator bowl

Enhanced gravity concentrators such as Knelson concentrator (KC) are extensively used in the mineral processing industry. The complexities of KC bowl geometry and variation of feed characteristics have forced process engineers to design empirically new units using laboratory and pilot-scale Knelson concentrators. However, numerical modelling methods such as computational fluid dynamics (CFD) and discrete element method (DEM) provide a better insight of flow behaviour of fluid and particulate solid phases inside these processing units. This article reports findings of CFD simulations for single-phase water flow inside the laboratory KC. An available standard 7.5-cm laboratory KC bowl was numerically simulated using realisable k-ε turbulence model to resolve the turbulence dispersion of existing transitional flow regime. The effects of relative centrifugal force (RCF) intensity and bed fluidisation water flow rate on the water velocity and pressure distributions were studied. Simulations confirmed the swirling flow pattern governing inside the bowl. The results revealed that the impact of RCF intensity on the water field values is greater than that of bed fluidisation water flow rate. Both velocity and pressure variations inside the bowl rings followed a linear trend.     

α-Stirling hydrogen engines for concentrated solar power

α-Stirling engines are receiving more and more attention for applications of concentrated solar power in small power installations (15–30 kW). The design of these engines has not experienced in recent years the breakthrough needed to deliver close to the Carnot Cycle energy conversion efficiencies. The delivered efficiencies are limited to mid-to-high 20% in the typical installations “Dish Stirling”. Here we review the latest studies made on α-Stirling engines, unfortunately mostly based on theoretical models of limited reliability, but also including very few examples of Computer-Aided Engineering (CAE) modeling followed by prototyping and testing. Finally, we present in detail one CAE model of an α-Stirling engine delivering energy conversion efficiencies of 42% with hydrogen as working fluid and adopting one hot cylinder, one cold cylinder, and one regenerator, with the hot fluid temperature of 800 °C. This efficiency is much higher than current air microturbines, which may deliver efficiencies of only about 20% working at much lower temperatures.     

选矿摇床智能巡检机器人开发与应用

摇床受处理量、给矿浓细度等条件变化影响,床面各条矿带的颜色、位置、宽度时常改变,需要人工及时调整接矿板的位置以达到合格的精矿品位,工人劳动强度大。为了实现摇床作业的自动巡检和操作,通过计算机视觉技术采集摇床矿带照片,研究了矿带图像识别算法,并在此基础上开发了摇床智能巡检机器人。工业试验表明,摇床智能巡检机器人实现了对一组多张摇床矿带的自动采图,图像识别算法实现了对矿带宽度、边界和颜色特征的数字化识别解析,实现了自动调节接矿板至目标位置,达到了替代人工、提升选矿指标的目的。     

智能光电选矿预选抛废技术研究及应用

随着国家对矿产资源开采的不断深入,富矿石、易选矿石逐渐枯竭,入选的贫矿石和难选矿石比例不断上升,导致生产处理成本增加。人工智能、智能光电选矿技术,可以甄别和分拣矿石,实现提前抛废,对矿石进行预富集,提高矿石的入选品位,提升矿石综合利用率,成为解决经济增长中矿产资源短缺重要手段,确保矿产资源安全和矿业经济稳定发展的研究方向。     

Spectral study and classification of worldwide locations considering several multijunction solar cell technologies

Multi‐junction solar cells are widely used in high‐concentration photovoltaic systems (HCPV) attaining the highest efficiencies in photovoltaic energy generation. This technology is more dependent on the spectral variations of the impinging Direct Normal Irradiance (DNI) than conventional photovoltaics based on silicon solar cells and consequently demands a deeper knowledge of the solar resource characteristics. This article explores the capabilities of spectral indexes, namely, spectral matching ratios (SMR), to spectrally characterize the annual irradiation reaching a particular location on the Earth and to provide the necessary information for the spectral optimization of a MJ solar cell in that location as a starting point for CPV module spectral tuning. Additionally, the relationship between such indexes and the atmosphere parameters, such as the aerosol optical depth (AOD), precipitable water (PW), and air mass (AM), is discussed using radiative transfer models such as SMARTS to generate the spectrally resolved DNI. The network of ground‐based sun and sky‐scanning radiometers AErosol RObotic NETwork (AERONET) is exploited to obtain the atmosphere parameters for a selected bunch of 34 sites worldwide. Finally, the SMR indexes are obtained for every location, and a comparative analysis is carried out for four architectures of triple junction solar cells, covering both lattice match and metamorphic technologies. The differences found among cell technologies are much less significant than among locations. Copyright © 2016 John Wiley & Sons, Ltd.     

The environmental impact of lightweight HCPV modules: efficient design and effective deployment

We present a life cycle analysis of a lightweight design of high concentration photovoltaic module. The materials and processes used in construction are considered to assess the total environmental impact of the module construction in terms of the cumulative energy demand and embodied greenhouse gas emissions, which were found to be 355.3 MJ and 27.9 kgCO_2eq respectively. We consider six potential deployment locations and the system energy payback times are calculated to be 0.22–0.33 years whilst the greenhouse gas payback times are 0.29–0.88 years. The emission intensities over the lifetimes of the systems are found to be 6.5–9.8 g CO_2eq/kWh, lower than those of other HCPV, PV and CSP technologies in similar locations. Copyright © 2016 John Wiley & Sons, Ltd.     

“In‐field” cell temperature evaluation in solar modules through time‐dependent open circuit voltage measurements

A method for the evaluation of p–n junction cell temperature in PV modules operating in the maximum power point (MPP) mode has been proposed. The method does not require specialized equipment and (for the concentrator modules) the data on the open circuit (OC) voltage temperature coefficients measured under pulse illumination. It consists of measuring several open circuit voltage magnitudes together with temperature measurements on the external module surface near one of the cells. In this procedure, a fast transition from MPP to OC operational mode is carried out, during which a time‐dependent voltage measurement is carried out with the help of a memory oscilloscope. A “reference” OC voltage magnitude in a “cold” module (a condition, as if the cells are kept at ambient temperature) is obtained by calculations, so that there is no necessity in a fast mechanical shuttering of the module aperture area. In the case of the concentrator modules, the module OC voltage temperature coefficient can be measured, if heat sinking process is artificially modified during outdoor measurements. Copyright © 2015 John Wiley & Sons, Ltd.     

某金矿尼尔森重选试验研究

根据某金矿石含有粗颗粒金矿物的矿石性质,采用尼尔森选矿机对该矿石进行重选回收金矿物。试验结果表明,该矿石非常适合在常规磨矿细度条件下采用三段磨矿四段选别的尼尔森选矿机重选工艺流程,确定了最佳条件试验,获得尼尔森重选精矿金品位128.22g/t,金回收率95.93%。     

Evaluation of a large dish‐type concentrator solar lighting system for underground car park

To utilize solar energy more efficiently and reduce lighting power consumption in underground public spaces such as car park, a large dish‐type concentrator solar lighting system is put forward along with its evaluation, which is a unique design to apply a laminated layer of beam split thin‐film coating and thin‐film solar cells onto the dish reflector. The collected sunlight is split into 2 parts, one being reflected into a fiber optical bundle and transmitted for daylighting, while the rest being absorbed by solar cells for electricity generation as the other way to replenish daylighting. A set of 4 solar lighting systems using 3.28‐m diameter dish are designed to meet the lighting requirement in a 1771‐m² underground car park. A mathematical model is adopted to calculate the output power and conversion efficiency of solar cells distributed on the parabolic dish surface. The indoor illuminance distribution is given by lighting simulation. The results indicate that the average daylight illuminance in the car park can vary between 62.7 and 284 lx on February 25, 2016 and between 62.7 and 353 lx on August 17, 2016 for 2 chosen days, respectively. For the presented design, the electricity produced by solar cells is just enough to power light‐emitting diodes for lighting meeting a criterion at night. Considering about 19% conversion efficiency of solar cells and the efficacy of 129.5 lm/W of light‐emitting diodes, the hybrid solar lighting system can have about 40% utilization ratio of solar energy, so it can be concluded that a sufficient lighting provision can be provided by the proposed large dish‐type concentrator solar lighting system for applications in underground car park.     

Investigation of functionally graded metal foam thermal management system for solar cell

Concentrated photovoltaic cell (CPV) is a solar energy harvesting device that converts solar energy into electrical energy. However, the performance and efficiency of the CPV are heavily dependent on the temperature. Besides, nonuniformity of temperature distribution on the CPV will lead to thermal aging and affects the cycle life. Hence, an effective cooling system is required to remove excess heat generated to ensure that the CPV operates at optimum operating temperature with minimum variation of temperature. Metal foam is a new class of material that possesses huge potential for thermal management. In this study, a functionally graded metal foam is proposed for the CPV thermal management system. Computational thermal fluid dynamic analysis is conducted to investigate the effect of porosity and pore density on the flow field and thermal performance of the aluminum foam heat sink. The investigation results revealed that 10 PPI functionally graded aluminum foam heat sink with two stages of porosity gradient 0.794 and 0.682 produced the lowest pressure drop and highest thermal performance. Temperature difference of 3.9°C was achieved for a solar cell with total heat generation of 900 W under water mass flow rate of 20 gs⁻¹.